did you get resolution to this issue? I purchased my new edge sport on June 27, noticed the crack in the roof during test drive. I stopped at dealership this past friday and dropped it to them showing them how much worse it had gotten and demanded rental car. It was scheduled to go into the shop today. Seeing as how i am seeing others have had the exact same issue as you and are not getting help, I want to reach out to you and tell you, you are not the only one seeing this and i am so thankful i noticed it prior to purchasing. If i were you i would not settle for FORD not making it right, my butt would be on lots checking others and proving my point. If I can offer any assistance, please let me know, I see you are in VA the same FORD district Rep should be covering your area along with PA.