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How to fix a Ford PTU, for good.


enigma-2

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9 hours ago, STBEAST said:

What an informative video. They fixed what Ford overlooked, or just didn't care about reliability and longevity. I have the 2024 St does anyone know if this ptu is the same as my vehicle or have they made any changes from this ptu?

 

The 2019+ Edge refresh  got a different PTU than previous models. 

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True enough, but the Dorman model had a built-in heat shield, drain and fill plugs (no advantage for 2019+) and improved seals. 

 

Usually don't like Dorman parts, but in this one situation, worth considering.

 

I had mine replaced a  couple of years ago under extended warranty. They replaced with an upgraded model. But if this one needs replacing, I'd consider this Dorman model.

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10 hours ago, STBEAST said:

What an informative video. They fixed what Ford overlooked, or just didn't care about reliability and longevity. I have the 2024 St does anyone know if this ptu is the same as my vehicle or have they made any changes from this ptu?

The sell on Amazon. Look it up and see if they ref your 2024.

 

Dorman 600-234XD Patented Power Transfer Unit Assembly Compatible with Select Ford/Lincoln/Mercury Models (OE FIX)

 

https://a.co/d/3K0kHZo

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The Amazon reviews cite several reports of seals being installed backwards on this unit causing leaks upon install.  As promising as this unit looks - the current run of product seems to have problems - and in the review chain on Amazon - there is no response from Dorman.  This kind of thing would create all sorts of chaos in the shop and for a customer.  

 

It also appears that for the 2019 and up - where the design changed - this product is not available.

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15 hours ago, enigma-2 said:

Thought that the PTU drain plug was added starting on the 2015 model year. Definitely there on the 2019.

 

Or was there models that still got the 1st gen PTUs?

 

I have no knowledge of which generation ptu ended up in my 2019, but it does ENRAGE me that FORD designed this GEAR BOX sans the drain plug to make it as difficult to service as possible.  In addition to the heat soak with the position - the straight tiny quantity of lube keeping this thing alive is one of the problems.  

Ford Engineering:  "Hey EVERYBODY!  We've got this great idea to build a gear box without a way to change the lubricant.  Isn't that a GREAT IDEA?!!"

 

Everybody:  Sound of crickets....

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Couple interesting bits of trivia about this process with the cooler installed on my unit.  On my unit there is no drain plug - so - I am stuck with an extract and fill - as a jobber solution (cheaper) that doesn't follow the service procedure.  

 

OR

 

According to the OE instructions - I remove and replace the cooler unit with a new one (service kit alone is ~$300 bucks) - then your looking at fluid and labor to remove a frame cross member to even be able to remove the cooler in the first place.  I have no idea what the labor on that would be - I'm guessing expensive.  

 

All of this in order to do a proper spill and fill - because it doesn't have a drain plug.

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18 minutes ago, garycrist said:

@TourGuide Search through this forum as all that needs to be replaced are the

2 fasteners. The part numbers and a member's remarks are also provided,.. Cheers

It is my understanding that the cause of the PTU failures is due to excessive heat from the engine exhaust and Cat. It overheats the lubricant and causes it to boil and thicken; forcing it to be ejected out of the vent. It smalls terrible as well. It loses its ability to lubricate the bearings and seals; causing their failure. This is how my PTU failed. 

 

In later versions of the PTU, the did a modification and increased the size of the main bearing and revamped the seals (i haven't verified this, its what they told me when they replaced mine.) No drain however, still stating lifetime lubricant. (Dealer still recommends  drain and fill at 30k intervals.)

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4 hours ago, TourGuide said:

 

I actually just went in and checked that - it is in my profile.  Maybe I need to add a custom signature or something.

Yes, that's correct, you need to add it to your signature because the owners of this forum are too lazy or dumb to correct the reason why the profile details do not show.

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