Hey guys... I did all this and it was not tough or difficult although I do have a problem.
New booster in, used my power bleeder to bleed the brakes and get any air out of the lines (also @ 122k it was time for new fluid). Get in the car and the pedal goes nearly 3/4's down before you can feel the master cylinder engage and pressure for the brakes. Took the car for a test drive and it will stop and lock them up (okay, chatter with antilock brakes) but the point is, it will stop.
However the pedal travel is a little concerning and I doubt I will be able to pass inspection.
In the post that I quoted above there is something about checking the rod length... did that and they are the same but if there weren't, how the heck would you adjust it.
I have the old booster still and tore the car back down today thinking that maybe the rod length was suspect but no.
Any ideas? I can push the car back outside while I wait for a reply. Obviously, I prefer putting it back together and getting it right.
Signed,
Desperate in Texas or
Rick